This system is a smart manufacturing solution tailored for green building materials, leveraging three core technologies to achieve high-efficiency, clean, and continuous production:

1. Precision Mixing and Control System

• Utilizes high-precision sensors and PLCs to achieve accurate ingredient dosing, with a precision of ±0.2%.

• Incorporates variable-pitch screw design to effectively handle low-flowability materials.

2. Adaptive Conveying Network

• Employs low-pressure pneumatic conveying (0.3–0.5 MPa), combined with a three-stage electrostatic elimination process, keeping material breakage rates below 0.03%.

• Integrated with Siemens PLCs and enables real-time data exchange with the ERP system.

3. Near-Zero Emission System

• Combines cyclone dust removal, bag filtration, and wet electrostatic precipitators in a three-stage purification process.

• Dust emission levels exceed the performance requirements of China’s national standard GB 4915-2019.

Overall, the system synergizes the flow of materials, energy, and data to reduce unit energy consumption and minimize the need for manual intervention. It provides a customizable production platform for next-generation building material development and fully complies with Industry 4.0 cyber-physical integration standards.